Insulation Piercing Connector
The waterproof insulation piercing connectors are suitable for majority types of LV ABC conductors as well as connections to service and lighting cable cores.When tightening the bolts, the teeth of the contact plates penetrate the insulation and establish a perfect contact. The bolts are tightened until the heads shear off. Tightening torque guaranteed (fuse nut). Stripping of insulation is avoided.
Service condition: 400/600V, 50/60Hz, -10℃ to 55℃
Standard: IEC 61284, EN 50483, IRAM2435, NFC33 020.
Material:
Body: Thermoplastic polyamide 66 with fiberglass
Connecting bridge: Copper tinned , Brass tinned, Al
Sealing parts: Flexible PVC
End cap: Flexible PVC
Grease: Silica gel
Bolt: Hot dip galvanized steel, 8.8 grade
Washer , Nut: Hot dip galvanized steel
Fuse nut: Zinc alloy
Features:
• Tested for watertightness at a voltage of 6 kV for 30 min in a waterbath
• Potential free tightening bolts allow safe installations on life lines
• Bimetallic,suitable for aluminium and copper conductors
• Long neck 13 mm shear head nut ensuring reliable installations
• Components not isolated , end cap attached to body
• Insulation material made of weather and UV resistant glass fibre reinforced polymer
Hot Sale Insulation Piercing Connector
Insulation Piercing Connector for Street Lighting
| MODELS | MAIN LINE (MM2) | SERVICE LINE (MM2) | BOLT NO. | TORQUE | REMARKS |
|---|---|---|---|---|---|
| PCT13C 95/10 | 6-95 | 1.5-10 | 1 | 10NM | ISO to ISO |
| PCT13CB 95/10 | (B)6-95 | 1.5-10 | 1 | 10NM | ISO to Bare |
| PCT13C 120/10 | 6-120 | 1.5-10 | 1 | 10NM | ISO to ISO |
| PCT13CB 120/10 | (B)6-120 | 1.5-10 | 1 | 10NM | ISO to Bare |
Piercing Connector for Low Voltage Aerial Bundled Cables
| Models | Main Line (mm2) | Service Line (mm2) | Bolt No. | Torque (Nm) | Remarks |
|---|---|---|---|---|---|
| PCT13C 70/35 | 16-70 | 4-35 | 1 | 15NM | ISO to ISO |
| PCT13CB 70/35 | 16-70 | (B)4-35 | 1 | 15NM | ISO to Bare |
| PCT13C 95/50 | 16-95 | 4-50 | 1 | 17NM | ISO to ISO |
| PCT13CB 95/50 | 16-95 | (B)4-50 | 1 | 17NM | ISO to Bare |
| PCT13C 120/25 | 25-120 | 6-25 | 1 | 17NM | ISO to ISO |
| PCT13C 150/50 | 50-150 | 4-50 | 1 | 17NM | ISO to ISO |
| PCT13C 185/35 | 50-185 | 6-35 | 1 | 17NM | ISO to ISO |
| Models | Main Line (mm2) | Service Line (mm2) | Bolt No. | Torque (Nm) | Remarks |
|---|---|---|---|---|---|
| PCT13C 95/95 | 16-95 | 16-95 | 1 | 17-23NM | ISO to ISO |
| PCT13CB 95/95 | 16-95 | (B)16-95 | 1 | 23NM | ISO to Bare |
| PCT13C 150/150 | 16-150 | 16-150 | 1 | 23NM | ISO to ISO |
| PCT13CB 150/150 | 16-150 | (B)16-150 | 1 | 23NM | ISO to Bare |
| Models | JBC-0 | JBC-1 | JBC-2 | PCT23C 240-240 |
|---|---|---|---|---|
| Main Line(mm2) | 25-70 | 35-70 | 35-150 | 50-240 |
| Service Line (mm2) | 6-35 | 6-35 | 35-150 | 50-240 |
| Bolt No. | 1 | 1 | 1 | 2 |
| Torque (Nm) | 10NM | 13NM | 17NM | 23NM |
| Remarks | ISO to ISO | ISO to ISO | ISO to ISO | ISO to ISO |
| Models | Equal to Code | Main Line (mm2) | Service Line (mm2) | Bolt No. |
|---|---|---|---|---|
| CRT041FJ | TTD041FJ | 6-35 | 1.5-10 | 1 |
| CRT051FJ | TTD051FJ | 16-95 | 1.5-10 | 1 |
| CRT101FJ | TTD101FJ | 6-50 | 2.5-35 | 2 |
| CRT151FJ | TTD151FJ | 25-95 | 2.5-35 | 3 |
| CRT201FJ | TTD201FJ | 35-95 | 25-95 | 4 |
| CRT251FJ | TTD251FJ | 50-150 | 25-95 | 5 |
| CRT271FJ | TTD271FJ | 35-120 | 35-120 | 6 |
| CRT281FJ | TTD281FJ | 50-185 | 2.5-35 | 7 |
| CRT401FJ | TTD401FJ | 50-185 | 50-150 | 2 |
| CRT431FJ | TTD431FJ | 70-240 | 16-95 | 2 |
| CRT441FJ | TTD441FJ | 95-240 | 50-150 | 2 |
| CRT451FJ | TTD451FJ | 95-240 | 95-240 | 2 |
| CRT551FJ | TTD551FJ | 120-400 | 95-240 | 2 |
| Models | PCT13 150/150 | PCT13B 150/150 |
|---|---|---|
| Main Line(mm2) | 6-150 | 6-150 |
| Service Line (mm2) | 6-150 | (B)6-150 |
| Bolt No. | 1 | 1 |
| Torque (Nm) | 17NM | 17NM |
| Remarks | ISO to ISO | ISO to Bare |
| Models | IPC 150-35 | CPL-1 | PCT23C 95/70 |
|---|---|---|---|
| Main Line(mm2) | 35-150 | 16-95 | 25-95 |
| Service Line (mm2) | 6-35 | 16-25 | 6-70 |
| Bolt No. | 1 | 1 | 2 |
| Torque (Nm) | 17NM | 17NM | 17NM |
| Remarks | ISO to ISO | ISO to ISO | ISO to ISO |
10 KV Piercing Tap Connectors
| Models | CRSF10-95/25 | CRSF10-120/35 | CRSF10-185/95 | CRSF10-240/150 |
|---|---|---|---|---|
| Conductor range(mm2) | 25-95 | 35-120 | 95-185 | 150-240 |
10 KV Underground IPC Connector
| Models | CRSF10-95/25 | CRSF10-120/35 | CRSF10-185/95 | CRSF10-240/150 |
|---|---|---|---|---|
| Conductor range(mm2) | 25-95 | 35-120 | 95-185 | 150-240 |
Insulated Fasten Clamp
| Models | PT 35/25 | PT 150/35 | PT 150/35 (B) | PT2 150/35 | PT2 150/35 (B) |
|---|---|---|---|---|---|
| Main Line(mm2) | 2.5-35 | (16)35-150 | (16)35-150 | (16)35-150 | (16)35-150 |
| Service Line (mm2) | 10-25 | 4-50 | 4-50 | 2x4-50 | 2x4-50 |
| Bolt No. | 1 | 1 | 1 | 2 | 2 |
| Torque (Nm) | 9-13NM | 13-17NM | 13-17NM | 13-17NM | 13-17NM |
| Remarks | ISO to ISO | ISO to ISO | ISO to ISO | ISO to ISO | ISO to ISO |
JBDC is to lead the branch from the bare main line while JBDD is to lead the branch from the insulated mainline,tighten the bolt with an idea torque which ensure the best quality of connection.
Material: High strength aIuminium alloy anti-UV plastic
| Models | JBDC-1 | JBDC-2 | JBDC-3 | JBDD-1 | JBDD-2 | JBDD-3 |
|---|---|---|---|---|---|---|
| Main Line(mm2) | 6-35 | 50-150 | 50-150 | 6-35 | 50-150 | 50-150 |
| Service Line (mm2) | 6-35 | 6-35 | 35-95 | 6-35 | 6-35 | 35-95 |
| Remarks | Bare Main to ISO Branch | ISO Main to Bare Branch | ||||
Multi-Tap Insulation pierciing connector
Adaptor is used to turn multiple conductors of low voltage.Whole adaptor is inserted into the IPC with piercing teeth who penetrate through the insulation.This joint is 100% waterproof.The adaptor can be installed with any IPC who allows you to transfer the required voltage,and has the ability yo carry the required number of conductors.
Standard: IEC 61284, EN 50483, IRAM2435, NFC33 020.
Material: Body in Aluminum alloy with tinned surface coating.Plastic Cover
| Models: | Adaptor 2 | Adaptor 4 |
|---|---|---|
| Main Line(mm2): | IPC | IPC |
| Service Line (mm2): | RE/RM 2x1.5-35 | RE/RM 4x1.5-35 |
| Bolt No.: | 4 | 8 |
| Torque (Nm): | 9NM | 9NM |
| Remarks: | ISO to ISO | ISO to ISO |
Undergrounding ring type tap off connector
4 core or 3 1/2 core ring type tap off connector with IP2X protection and piercing retardant system.
On the connector ring is pressembled on the main conductor the plastic housing offer full protection against touching live contact teeth(finger test),test to EN 60529.During pressembly on the main conductor the contact protection system detects early contact teeth via the predetermined breaking point to ensure a large operational safety during tap off conductor assembly.
Material
High strength aluminum alloy (AIMgSi),corrosion resistant,Contacts in brass (Cu Zn),electro tinned,insulation parts are glassfiber reinforced PA,screw are steel,grade 8.8.
| Type | Round Conductor | Sector Conductor | Reference Torque | ||
|---|---|---|---|---|---|
| Main | Tap | Main | Tap | ||
| UTC-1 | RM/RE 70-95 | RM/RE 6-70 | SM/SE 70-95 | SM/SE 6-50 | 15Nm |
| UTC-2 | RM/RE 95-150 | RM/RE 6-70 | SM/SE 95-150 | SM/SE 6-50 | 15Nm |
| UTC-3 | RM/RE 95-150 | RM/RE 6-150 | SM/SE 95-150 | SM/SE 6-150 | 15Nm |
| UTC-4 | RM/RE 185-240 | RM/RE 6-70 | SM/SE 185-240 | SM/SE 6-50 | 20Nm |
How to install insulation piercing connector
Single screw insulation piercing clamp Installation
1.Adjust the nut of the puncture line clamp to a proper position, and insert the branch line into the branch line cap cover.
2.Insert the main line. If the main line has two layers of insulation, a certain length of outer insulation should be stripped at the connection position.
3.Put the main and branch lines in the proper position and keep them parallel. First, tighten the nut by hand to fix the clamp.
4.Tighten the nuts evenly with a sleeve wrench of the corresponding size until the top breaks off and the installation is complete.
Single screw installation piercing connector Installation diagram
Twin screw insulation piercing connector installation
1.First unscrew the wire clamp and insert the main wire into the main wire groove. Do not twist the main wire with the knife ruler. Note whether the wire diameter range corresponds to this wire clamp.
2.Put the branch line into the branch line slot. Note the same as above.
3.Tighten with a socket wrench. Disable open-end wrenches.
4.Note that the two nuts should be screwed down synchronously in sequence.
5.When tightened to a certain strength, the constant torque nut is broken and the installation is completed.
Twin screw installation piercing connector Installation diagram
